Lỗi bộ điều khiển GSK

Lỗi bộ điều khiển GSK

Lỗi bộ điều khiển GSK GSK 980 TD / GSK 980 TDb / GSK 980 TDc 

Lỗi bộ điều khiển GSK – GSK CNC Alarm

Alarm No. Content
000 Emergent stop alarm and ESP open circuit
001 There are no part programs or cannot open part programs
002 G command values are negative or with decimals
003 Characters are less than 2 or more than 11 for one word
004 Address error (address is A~Z)
005 Illegal command value
006 Block numbers are negative or with decimals
007 Illegal G commands
008 Execute G96 when the spindle analog voltage control is invalid
009 Command movement distance when G commands in 00 and 01 groups are not input and there are invalid commands in 01 group
010 There are the same addresses in one block
011 There are more than 20 words in one block
012 Command values exceed their valid range
013 Input S commands except for S00~S99 when the spindle analog voltage control is invalid
014 Input G commands in 00 and 01 groups in one block
015 Execute M commands for spindle automatic gear shifting when the spindle analog voltage control is invalid
016 Tool offset numbers exceed their valid range(0~32)
017 Tool number exceeds the range of No.084 parameter
018 The data specified by the interpolation command cannot form a correct curve, or there is no necessary command, or the data exceeds No.154 range
019 The tool group number exceeds the range ( 1~32 ) in the tool life management
020 Cannot execute T command in C tool nose radius compensation, cancel it
024 There is no G11 in the program
025 There is no tool in the current tool group in the tool life management
026 The current tool group has not been defined in the tool life management
027 The tool quantity exceeds 8 in the current tool group in tool life management
028 The tool life management function is invalid and G10 L3 cannot be used
029 G11 cannot be in front of G10
030 X movement distance isn’t zero in G33
031 G02 or G03 has changed monotony of corresponding coordinates in G71~G73
032 Absolute value of R is more than that of U/2 in G90, G92
033 Absolute value of R is more than that of W in G94
034 There are more than 100 blocks in G70~G73
035 Ns and Nf are reversed each other in G70~G73
036 There is no Ns or Nf or they exceed their allowed range in G70~G73
037 There is no Ns or Nf in G70~G73
038 Single infeed exceeds its allowed range in G71 or G72
039 Single tool retraction exceeds its allowed range in G71 or G72
040 Total cutting travel exceeds its allowed range in G73
041 Cycle times is less than 1 or more than 99999 in G73
042 Single tool retraction R(e) exceeds its allowed range in G74 or G75
043 The tool retraction is negative at the end of cutting in G74 or G75
044 X/Z single cutting value exceeds its allowed range in G74 or G75
045 Starting point of cutting taper thread is between thread starting point and its end point in G76
046 Min. cutting value exceeds its allowed range in G76
047 Finishing allowance exceeds its allowed range in G76
048 Tooth height is less than finishing allowance or 0 in G76
049 Cycle times exceeds its allowed range in G76
050 Chamfer exceeds its allowed range in G76
051 Angle of tool nose exceeds its allowed range in G76
052 X/Z movement distance in G76 is zero
053 There is no specified tooth height P in G76
054 There is no the first cutting depth Q or Q is 0 or Q is not input
055 Call subprograms in G70~G73
056 Ns does not command G00 or G01 in G70~G73
057 X value is not specified in the first block or the movement is 0 in G71
058 Z value is not specified in the first block or the movement is 0 in G72
059 Z value is not specified in G74
060 Q value is 0 or is not input in G74
061 X value is not specified in G75
062 P value is 0 or is not input in G75
063 Initial blocks are employed with the forbidden G commands in G70~G73
064 End blocks are employed with the forbidden G commands in G70~G73
065 Execute G70~G73 in MDI mode
066 The cycle starting point is in the closed area formed by the starting point and end point of the finishing path
067 Flute quantity is more than 10
068 Parallel thread cutting path of cutting edge
081 Y cannot feed with X, Z
082 Have no the measured position arrival signal in parameter specifying area in automatic tool offset(G36,G37)
083 Specifying an invalid axis or a command is incremental in automatic tool offset(G36,G37). Modify the program
084 Have the measured position arrival signal in area set by the parameter in automatic tool offset(G36,G37)
085 The distance between the starting point and the target is less than the setting (142,143) in automatic tool offset(G36,G37), have no set the rapid motion area
086 The parameter (142,144) or (143,145) area setting are wrong in automatic tool offset(G36,G37)
087 Firstly create or set the coordinate system before executing G36,G37
088 Firstly set the correct tool number and the compensation number before executingG36,G37
089 The tool offset is in protection state, and cannot be written
095 Subprogram numbers are not input or are illegal when M98 calls them
096 Layers of nested subprograms are more than 4
097 Calling programs in M98 is the current one(main program)
098 Use M98 or M99 in MDI mode
099 Use M98 or M99 in C tool radius compensation
100 Cannot use macro statement and macro command in C tool radius compensation
101 Operation values of H11, H12, H13, H25 are not binary in G65
102 Operation value of H24 is more than 1023 in G65
103 Denominator is 0 for division operation in G65
104 G65 commands illegal H command
105 Macro variable number of G65 is illegal(error)
106 Macro variable P is not commanded or P value is zero in G65
107 Variable Q is not commanded or Q value is zero when H commands except for H80 or H99 are commanded
108 Do not command variable R or R is illegal
109 P command value isn’t variable in G65
110 Number with H21 in G65 is negative
111 H99 user alarm number in G65 exceeds its range
112 Block number of macro command (G65)skip or M99 program return exceeds their range
113 There is no block number for block skip or M99 program return
114 G65, G66 command format are mistaken
115 G65 H_operand is mistaken
120 The thread graduation heads are more than 65535
121 The spindle encode lines are not in 100–5000
130 Programmed axis name is invalid
131 G31G32G32.1G33G34G46G47G84G88Y cannot be used to C tool nose radius compensation
132 Y has no chamfer function
133 Skip in G65 or the block number of M99 return does not exist
134 Cannot specify the cylinder radius again
135 The linear or rotary axis setting used to the cylinder interpolation is mistaken
136 Only currently use the tool nose direction T0 or T9 to create C tool compensation
140 The marco format is specified in error
141 DO,END tabs are not 1,2,3 in macro statement
142 DO,END formats are specified in error
143 The brackets are not matched in macro statement or the format is specified in error
144 The divisor in macro statement cannot be 0
145 The specified anti-tangent ATAN format is mistaken in macro statement
146 The anti logarithm of LN in macro statement is 0 or less than 0
147 The square root in macro statement cannot be negative
148 The tangent TAN result in macro statement is endless
149 The operands of anti sine or anti cosine in macro statement exceed the range between -1 and 1
150 The macro variable number or the variable value is illegal(error) in marco statement
151 The local variable is empty
152 The variable #0 is always empty and cannot be operated
153 The operand in marco statement is not binary
232 Specify the axis movement command in M29 or G84/G88
233 The rigid tapping specifies the tool nose radius compensation
234 Specify M29 repetitively or not input M29 before rigid tapping
235 The spindle must be oriented, M29 cannot be with G84/G88 in the same block when rigid tapping
236 Set the axis used to the spindle control to the rotary axis before the rigid tapping/rigid thread machining
238 Have not selected the spindle used to the rigid tapping for the multi-spindle function device when rigid tapping
239 Cannot switch the spindle used to the tapping when rigid tapping
251 Mistake in programming causes an error of C tool nose radius compensation
252 Mistake in programming causes an end point of arc machining is not on the arc in the course of C tool nose radius compensation
253 Mistake in programming causes there are the same coordinates for two neighbouring points not to execute C tool nose radius compensation
254 Mistake in programming causes there are the same coordinates between center point and starting point of arc not to execute C tool nose radius compensation
255 Mistake in programming causes there are the same coordinates between center point and end point of arc not to execute C tool nose radius compensation
256 Arc radius is less than that of tool nose to cause not to execute C tool nose radius compensation
257 Mistake in programming causes there is not intersection of two arcs of current tool radius in the course of C tool nose radius compensation
258 Specify one arc command as executing C tool nose radius compensation
259 Specify one arc command as canceling C tool nose radius compensation
260 There is excessive cutting as checking C tool nose radius compensation
261 Mistake in programming causes there is not intersection between straight line and arc of current tool radius in the course of C tool nose radius compensation
262 Mistake in programming causes there is not intersection between arc and straight line of current tool radius in the course of C tool nose radius compensation
263 There are too non movement commands in C too radius compensation, the buffer overflows
281 The linear chamfer length is too length
282 The arc chamfer radius is too big
283 The linear chamfer leanth is too big or the arc data is mistaken
284 The arc chamfer radius is too big or the arc data is mistaken
285 The linear chamfer length is too big or the arc data is mistaken
286 The arc chamfer radius is too big or the arc data is mistaken
287 The linear chamfer length is too big or the intersection is not on the arc
288 The arc chamfer radius is too big or the intersection is not on the arc
289 The chamfer cannot be executed in end position
290 Cannot start the polar coordinate and the cylinder interpolation in C tool compensation state or G99
291 The linear axis or rotary axis of the polar coordinates does not correspond to No.189 or No.191 or No.193 or the linear axis attribution setting is mistaken
292 Execute the length compensation of all axes before starting the polar coordinates
293 X cannot be negative or 0 in G16/G15
294 Have used the command which cannot be used to the polar coordinates and the cylinder interpolation
295 C tool compensation is not cancelled in the polar coordinates and the cylinder interpolation
301 Parameter switch has been on
302 CNC initialization is failure
303 Cannot open part programs
304 Fail to save part programs
305 Total lines of part program exceed its range (69993)
306 Illegal dictates have been input
307 Memory capacity is not enough
308 Program numbers exceed the range
309 Editing macro program is forbidden under its current operation authority
310 Cannot open PLC programs (ladder)
311 Edit software version of PLC programs (ladder) is inconsistent
312 First-grade PLC program is too long
313 The edit keyboard or operator panel is failure
314 The memorizer is failure, check it or power on again
315 Electronic gear ratio setting is mistaken
316 Set the rotary axis function be to valid before using CS axis or rigid tapping
317 CS axis position is mistaken(must not switch the spindle working mode when CS axis is working)
318 Cannot move CS axis when the spindle is not switched to the position control mode
320 CPU voltage is abnormal. Please check the power supply and restart
324 There is only basic axis XYZ
325 Cannot set simultaneously two or more CS axis to be valid when the multi-spindle control function is invalid or the 2nd CS function is not started
326 Y axis cannot set to CS controllable axis when the multi-spindle control function is valid and the 2nd CS function is valid
330 The axis name of additional axis is not in the setting range or, the axis names of two or more than two additional are the same ones, please set again data parameter#225~#227
340 USB read/write file is mistaken( connect with the device again)
341 The system has been upgraded and updated, and is valid after power-on again
354 The system parameter is modified, and is turned on again
356 Modifying the ladder is successful, please turn on the CNC again
361 The least incremental system setting of additional axis(Y,4th,5th) cannot be less than the least incremental system (IS-B,IS-C)of the current system, please set it again
354 The system parameter is modified, and is turned on again
356 Modifying ladder is successful, turn on the CNC again
361 Least increment system setting of additional axis (Y, 4th, 5th axis) must not be less than that of the current system (IS-B, IS-C), please set it again
401 The program reference point is not specified
Troubleshooting
Press reset to clear alarm, set program zero in G50
402 Max. spindle speed at some gear is not specified and check No.037~No.040
403 Run speed is too rapid
404 Feedrate is cancelled owing to spindle stopping
405 Spindle speed is too low when machining thread
406 Spindle speed is too high when machining thread
Troubleshooting
Press reset to clear the alarm, check the spindle and modify NO.106
407 Fluctuation of spindle speed is excessive when machining thread
408 Pitch is less than 0 when the variable pitch is machined
409 The reference point is not created, and 2nd, 3rd, 4th reference point return cannot be executed
410 Zero return mode A, zero return failure
411 Exceeding X axis positive software travel limit
412 Exceeding Z axis positive software travel limit
413 Exceeding Y axis positive software travel limit
414 Exceeding the 4th axis software travel limit
415 Exceeding the 5th axis software travel limit
416 Exceeding X negative software travel limit
Troubleshooting
Press reset to clear the alarm, negatively move X
417 Exceeding Z negative software travel limit
Troubleshooting
Press reset to clear the alarm, positively move X
418 Exceeding Y negative software travel limit
Troubleshooting
Press reset to clear the alarm, negatively move Z
419 Exceeding 4th negative software travel limit
Troubleshooting
Press reset to clear the alarm, positively move X
420 Exceeding 5th negative software travel limit
421 X drive unit is not ready
422 Z drive unit is not ready
423 Y positive overtravel
424 4th positive overtravel
425 5th positive overtravel
426 X negative overtravel
427 Z negative overtravel
428 Y negative overtravel
429 4th negative overtravel
430 5th negative overtravel
431 X drive unit have not been ready
432 Z drive unit have not been ready
433 Y drive unit have not been ready
434 4th drive unit have not been ready
435 5th drive unit have not been ready
437 PLC axis is working and cannot be switched
438 CNC axis is working and cannot be switched
439 PLC axis is working and cannot be operated
440 CNC emergent stop is failure(restart the CNC)
450 Data is error! Start the system again to return the machine zero, execute the toolsetting again to check all parameters
491 CNC system document identifier error (Contact with us)
492 CNC system document identifier error (Contact with us)

Lỗi bộ điều khiển GSK Operation Prompt

All prompts will be displayed in “PROMPT LINE” in bottom left corner of display interface.

Content Prompting operation
Memory full Program number exceeds 384 or total memory capacity exceeds 6144KB
Error data Input data is out of range
Block exceeding Input block exceeds 255 characters
Unallowed input Input data includes unrecognizable characters
Serial interface not connected Doing communication under unconnected serial interface
Communication error Error data transferring
Fail to delete blocks Not find object characters during deleting blocks
Fail to search Not find object characters in cursor searching up or down
Row exceeding Limit to the max. lines (69993) of part programs and forbid to add lines
Illegal G Illegal dictates have been input
File not existed Not search object part program
File existed There is the same file when saving as or renaming a program
Modify in parameter page When modifying parameters in diagnosis page
Mistaken operation mode Open a program or press [OUT] to execute the data transmission in file window
File deleted The target part program has been deleted when deleting part programs

Lỗi bộ điều khiển GSK PLC Alarm (standard PLC ladder definition)

No. Content Address
1000 Tool change time is too long A0000.0
1001 Alarm of toolpost not in-position at the end of tool change A0000.1
1002 Alarm of tool change not finished A0000.2
1003 Can’t execute M10 and M11 under invalid tailstock function A0000.3
1004 Can’t retreating tailstock when spindle rotating A0000.4
1005 The tool change execution error when power off A0000.5
1006 Can’t start cycle when cycle start enabling is closed A0000.6
1007 Can’t start the spindle when thespindle start enabling is closed A0000.7
1008 Tailstock function is invalid, M10 and M11 cannot be executed A0001.0
1009 The thread run-out cannot be executed in spindle rotating A0001.1
1011 Have not checked the tailstock forward and cannot start the spindle A0001.3
1012 Tool change mode A and B can have up to 8 tools A0001.4
1015 Confirm the tool quantity of the tool post (6,8,10,12) A0001.7
1016 Alarm of protection door not closed A0002.0
1017 Chuck low pressure alarm A0002.1
1019 Can’t unclamp chuck when spindle rotating A0002.3
1020 Alarm of invalid clamping in-position signal when spindle rotating A0002.4
1021 Can’t start spindle when clamping in-position signal A0002.5
1022 Can’t start spindle when chuck is unclamped A0002.6
1024 Can’t execute M12 or M13 under invalid chuck function A0003.0
1025 Have not checked chuck clamping/releasing in-position signal A0003.1
1027 The tool pot is not released  
1028 Has not found the target tool  
1029 Has not received tool pot stop and locking start signal  
1031 Total tools is more than 4, and the external override cannot be connected  
1032 Illegal M code A0004.0
1033 Spindle jogging function is invalid under invalid analog spindle A0004.1
1034 Setting error for M03 and M04 A0004.2
1035 M63, M64 designation error  
1036 Spindle gear change time is too long  
1037 Spindle speed/position control switch time is too long A0004.5
1038 The 2nd spindle speed/position control switch time is too long  
1039 Spindle position control does not permit the orientation  
1040 Spindle orientation time is too long  
1041 Alarm for the abnormal spindle servo or frequency converter for abnormality  
1042 Alarm for the abnormal 2nd spindle servo or frequency converter  
1043 Forbid clamping the spindle when the spindle rotating or feeding  
1044 Spindle is clamped not to rotate or feed  
2000 Hydraulic motor is not started  
2001 Safety door has been opened  
2003 Alarm for the tool pot unclocked

Lỗi bộ điều khiển GSK GSK 980 TD / GSK 980 TDb / GSK 980 TDc 

 

 

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